Cylinder Head (8mm): 16-21 Nm (11.6-15.2 ft-lb)
Engine cases (8mm): 16-17 Nm (11.5-12.2 ft-lb)
General Torque Values:
Fork oil capacity: 170cc (5.7 oz) - This is for the CL style forks.
Point Gap: 0.30-0.40mm (0.012-0.016")
Spark Plug: NGK D10HS (according to NGK)
Spark Plug Gap: 0.60-0.70mm (0.025-0.028")
Carburetor float height: 19.5mm measured from carburetor surface (not gasket surface) to top of float, with needle valve spring uncompressed (important).
Valve Clearance (cold!)
Drive chain play: 20-25mm (0.75-1.0")
Static Timing: at "F" on flywheel. Make sure to check for full advance to advanced timing line on the flywheel with a timing light. If you're using a welded advance then time to the full advance mark. I static time the bikes, but always check with a light to make sure it's correct when it's running.
Some Important Part Numbers:
CL style aluminum slider fork seals: P/N 91255-464-003
Copyright © 2002 Michael Bateman